[制造业]Automobiles/Transport Equipment

解释了典型的手持式计算机使用示例“手持式计算机系统安装应用程序”but this section introduces actual application examples regarding automobiles/transport equipment in the manufacturing industry. Actual examples will be used to explain the problems in various processes at manufacturing sites for automobiles/transport equipment and the advantages provided by installing handheld computers in said sites.

Manufacturing of Automobiles/Transport Equipment

Manufacturing of Automobiles/Transport Equipment

汽车/运输设备的制造需要高质量和准确性:轻微的缺陷可能导致主要事故。例如,包括小螺栓,据说汽车由超过30千份制成,并且随着汽车变得越来越多的多功能,这一计数仍然成长。非常困难完全检查这些部件并管理其信息。

Furthermore, if an automobile/transport equipment recall occurs, it is necessary to immediately identify and collect all the affected products. In recent years, End-of-life Vehicle Recycling Law has also been enacted, which has led to requirements for traceability not only at manufacturers of completed vehicles but also at part manufacturers and car dealerships. To meet all these needs, there are limits to what people can physically do. Hence, in addition to the automation of manufacturing processes, the automation of information management with a handheld computer system installed is key.

汽车/运输设备制造中的问题

生产计划延迟直接影响制造业的交货日期。这不是一个有限的问题,即汽车/运输设备的制造。主要原因是对流程和库存的粗心管理。虽然显而易见的是,粗心的过程管理将导致延误,粗心库存管理,如检查期间检查和搁架中的错误会导致挑选误差,从而影响制造过程时间表。如果库存管理中存在问题,则无法准确管理制造过程,这将不可避免地导致后处理浪费增加。

通过安装手持式计算机来解决问题

If handheld computers are used to perform management with barcodes/2D codes right from reception, the manufacturing process situation and the process work history data can be collected and made into a database immediately, which makes it possible to determine in real time what products are in what processes and are in what sort of semi-finished state. Who is performing what work and how long they are taking to do so can all be managed in a centralized manner, which improves efficiency by enabling accurate estimates of delivery dates and flexible assignment of personnel.

Typical Processes and Manufacturing Flow

This section explains detailed handheld computer installation examples grouped by process during the manufacturing of automobiles/transport equipment. The typical processes and manufacturing flow for automobiles/transport equipment are shown below.

Supplier

接收
Typical Processes and Manufacturing Flow
提供产品
成品仓库
  • 运输检查
  • 库存管理
  • Inventory

Advantages Provided by Installing Handheld Computers in Various Processes

本节介绍了安装上面列出的典型过程的手持式计算机和实际应用示例的优势。

零件接收

零件接收

安装手持式计算机可以读取条形码和具有部件的类似项目,并立即将接收信息转换为数据,这可以防止由目视检查引起的粗心错误。当部件在制造线上使用时,库存自动移动,这消除了由人员执行的记录和数据输入,从而实现了正确的库存管理。这大大提高了接收商品/来电检查的准确性。

零件仓储

零件仓储

If mistakes occur in visual inspections during warehousing, confusion will arise during the picking of the parts required for the manufacturing line, and the subsequent processes will be greatly delayed. Also, the dispensing process, in which parts are lined up in the order in which work is performed, will also be thrown off. By using handheld computers and barcodes to associate product information with shelf information, this work can be made faster and more accurate. This enables accurate picking work, efficient inventory management, and major improvements in the speed of verification work.

加工

加工

Handheld computers can be used to perform overall operation management, work-hour management, insertion checks, and tool management in real time, which makes it easy to manage the progress of processes. In turn, this can be expected to lead to improved product quality. In addition to information on parts and products, the usage situation and consumption situation of consumables, equipment, and tools can also be determined, which is effective in the preventative maintenance in equipment management.

集会

大会错误是在这个过程中可以很容易发生的典型问题。手持式计算机可用于检查部件并通过扫描产品和零件的代码来显示显示器上的工作过程,从而创建任何人可以轻松理解的装配环境。易于误认为具有类似产品编号和形状的零件和产品,但可以通过使用条形码等项目进行管理来减少装配错误。此外,可以自动获得工作记录,这对于可追溯性有效。

集会

检查

检查

安装手持式计算机的一个优点之一是与系统集成使得可以简化产品序列号的注册。产品可追溯性也显着改善,因此可以立即识别诸如有缺陷工件的问题的过程。检查结果和修复结果将在现场转换为数据,这使得清楚地致力于质量改进。

成品仓库

成品仓库

成品被带入公司仓库,在那里他们等待交付。通过执行不依赖视觉检查的运输检查,可以大大减少错误的货物。此外,手持式计算机可以与系统集成,以提高库存管理和库存计数的效率。

指数

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